Our raw materials are in the form of round bars, open die forgings and castings and are procured from approved & reputed sources. All our raw materials are tested for chemical, ultrasonic, and physical properties 100%.
The quality of gear blanks directly affects the quality of gears. With CNC turning machines, we are able to maintain consistent close tolerances on quality parameters that are required by subsequent gear cutting operations.
Our equipment includes CNC Vertical & Horizontal machining centres, CNC VTL conventional machines such as Jig Boring, VTL, broaching machines, Key Way milling machines, and slotting machines, etc.
The gear cutting section is where the critical operations of cutting the gear teeth are performed. The gear cutting section features CNC gear hobbing machines, Gear Shapers, Gear Shavers, Straight Bevel Generators, Spiral Bevel Generators, and Worm Mills.
The gear parameters are continuously checked to ensure quality.
We have the state-of-the-art Heat Treatment facility. The furnace is versatile and does case carburising, hardening, tempering with press quenching facility.
Temperature controllers, and optimum process cycles depend on the raw material compositions and the exact heat treatment characteristics required for heating, carburising and diffusion.
Finish grinding is done on outside diameters to close tolerances in order to accommodate bearings, oil seals etc.
Extreme accuracy is maintained on bore diameters to maintain the run out between the PCD of the gear with bore.
CNC Surface grinding achieves the micro finish needed for applications such as thrust washer or to maintain overall height.
The gear tooth is finished ground on 5 axis CNC gear grinding machine. We are equipped with single flank, double flank and form grinding machines. The finished gears confirm to DIN class 4.
Worm thread grinding and worm thread finish are carried out on a 5 axis Worm grinding machine.
Packaging plays an important role in ensuring that our quality products reach our customers without any damage. Wooden boxes are heat treated to ISPM - 15 specification or fumigated to international standards.